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Job Responsibility of IE in Apparel Industry

Job Responsibility of IE in Apparel Industry

Job Responsibility of IE in Apparel Industry

Before appointing an industrial engineer for the garment industry, you have to keep in mind the Job Responsibility of IE in Apparel Industry. Here IE means Industrial Engineering. The world has limited resources but day by day we need to produce more and more product. The challenge is to increase productivity by using the least amount of resources. The garments industry is very much competitive. So in this competitive industry, it is a big challenge for Bangladesh or any other country to stay. We are looking for a solution where we will get more productive technology at a lower cost. Industrial Engineering is all about optimization process of limited resources. Generally, Optimization, Planning, and Process Control is the core work in garments for the industrial engineering department.

Job Responsibility of IE in Apparel Industry

Nowadays IE playing the key role in the garments industry. Industrial Engineering Job is not an easy job, always engineers need to take on the challenge and bring a complete solution. The person who is responsible for industrial engineering is considered to as an industrial engineer. I made a list of industrial engineering activities in the garments industry.

Major Work of Industrial Engineering in Garments

Industrial Engineering deals with the following activities:

  • Time Study, Motion study
  • Taking the capacity study design of full-line and line balancing for clean-up bottleneck area.
  • Methods developments & analysis of as a side of quality & quantity.
  • Follow-up the low performing Operators.
  • Operation breakdown, Operation Billeting / Layout
  • SMV calculation by time study.
  • Operator skill Summery.
  • Train up production staff on efficiency.
  • Process-wise operator skill development.
  • Nonproductive time (Loss Time) record and reduce.
  • Hourly Production Monitoring & Achieve the line Target.
  • Prepare Man machine report.
  • 5s implementation, Training, and Auditing
  • Work on 7 QC tools to minimize defect.
  • Statistical analysis for continuous quality improvement.
  • Production Planning and control, Planning Calculations
  • Capacity Study
  • Production Study
  • PDCA Cycle
  • 7 Wastage reduce
  • Manpower Budget Planning
  • CPM, CM Calculation
  • Line Cost Calculation, Floor capacity calculation
  • SPM, EPM, PCL Calculation
  • Reduce WIP (Work in Process)
  • Operator, Line and floor efficiency Calculation
  • Follow up KPI (Key Performance Indicator) and Report
  • Inventory Control in all section
  • Implementation of lean manufacturing tools and Six Sigma
  • Provide Incentive for operator and Production staffs
  • Manpower requisition and set up
  • Eliminating excess manpower
  • Improving Productivity through a elaborate analysis of the process by process
  • Smooth supply chain management from raw material to output in industry
  • Helping to launch the TQM (Total Quality Management) system in a factory
  • Implement traffic light system on the floor & reduced sewing defect percentages
  • Co-ordination with merchandising
  • Fabric & thread consumption.
  • Garments analysis & style development for reducing costing.
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