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Operation bulletin, SMV and Layout of Jacket Sewing process

Jacket sewing process

Jacket sewing process:

A jacket is an apparel item basically wearable in winter. But in modern fashion world it is used as a fancy product.This is a jacket item operation breakdown which has two welt pocket, front under facing, collar, bottom inner tie,Cuff & snap button for increasing its decorative feature. For example, order quantity for this item is 5000 PCs with Lead time 6 weeks. This analysis is done by Logic Software followed by synthetic data analysis.

Operation bulletin, SMV and Layout Jacket Sewing process:

Seq. No Body Part Operation Resource SMV
1 Pocketing Pocket position mark Assistant Operator 0.48
2 Assembly Fusing attach to body/pocket Sewing Iron 0.28
3 Pocketing Fusing attach at welt n press n mark Sewing Iron 0.40
4 Pocketing Pocket welt n pocket bag attach at position SNL Auto 1.20
5 Front Part Body cut n form fishtail Assistant Operator 0.70
6 Pocketing Pocket liner attach at front part SNL Auto 0.60
7 Pocketing Secure fishtails SNL Auto 0.64
8 Pocketing Welt edge neaten 4T OL Auto 0.35
9 Pocketing Pocket bag close 4T OL Auto 0.70
10 Pocketing Secure pocket bags OL seam SNL Auto 0.40
11 Pocketing Secure Pocket corners BT 0.48
12 Assembly Front n back part match Assistant Operator 0.28
13 Assembly Shoulder Join with/ without tape 4T OL Auto 0.35
14 Sleeve Sleeve n Body match Assistant Operator 0.35
15 Sleeve Insert Sleeves 4T OL Auto 0.56
16 Sleeve Armhole top-stitch 1NDL FL 0.50
17 Label Care Label Make SNL Auto 0.24
18 Assembly Side/sleeve seams ins care label- LS 4T OL Auto 0.80
19 Collar Fusing attach at collar/collar stand Sewing Iron 0.45
20 Collar Collar mark Assistant Operator 0.24
21 Collar Collar make SNDL Edg

Cutter

0.65
22 Collar Collar edge scissoring n turn Assistant Operator 0.35
23 Collar Collar 1/4 top-stitch SNL Auto 0.60
24 Collar Collar edge close n cut SNL-VT 0.28
25 Collar Collar/collar band edge rolling SNL Auto 0.42
26 Label Label position mark Assistant Operator 0.20
27 Assembly Label attach at neck SNL Auto 0.28
28 Collar Collar band mark Assistant Operator 0.24
29 Collar Collar band tack together SNL Auto 0.24
 

30

 

Collar

Collar attach with collar band sandwich stitch n  

SNL-VT

 

0.75

Seq. No Body Part Operation Resource SMV
turn
31 Collar Collar band top-stitch DNL Lock Switch Auto 0.65
32 Facing Fusing attach at facing Fusing M/C 0.28
33 Facing Facing edge neaten 4T OL Auto 0.50
34 Facing Facing attach at front part 4T OL Auto 0.85
35 Facing Bluff stitch facing join seam SNL Auto 1.20
36 Assembly Facing tack to body SNL Auto 0.36
37 Collar Collar mark Assistant Operator 0.20
38 Assembly Body mark Assistant Operator 0.22
39 Collar Collar tack at neck SNL Auto 0.28
40 Collar Collar attach at neck SNL Auto 0.55
41 Assembly Collar close at facing SNL Auto 0.40
42 Assembly Collar, facing n body close together SNL Auto 0.60
43 Assembly Secure front neck 4T OL Auto 0.35
44 Assembly Secure front neck edge SNL Auto 0.28
45 Assembly Neck edge scissoring n facing turn Assistant Operator 0.38
46 Assembly Facing tack to shoulder seam SNL Auto 0.38
47 Collar Collar close SNL Auto 0.55
48 Assembly Sticker remove & GMTs turn Assistant Operator 0.26
49 Front Part Topstitch front facing SNL Auto 0.88
50 Assembly Facing n pocket mark Assistant Operator 0.36
51 Front Part Pocket tack at facing SNL Auto 0.48
52 Assembly Bottom edge neaten 4T OL Auto 0.45
53 Assembly Bottom band mark n make holes BH Auto 0.36
54 Assembly Bottom hem SNL Auto 0.75
55 Cuff Cuff circular join SNDL Edg

Cutter

0.28
56 Cuff Cuff fold into half Assistant Operator 0.24
57 Assembly Cuff attach at sleeve 4T OL Auto 0.50
58 Assembly Button position mark Assistant Operator 0.60
59 Front Part Button attach x5 + 1 spare Snap BA 0.90
60 Front Part Snap button attach X5 Snap BA 0.75
61 Assembly Insert tie through the bottom channel Assistant Operator 0.30
62 Assembly Secure tie BT 0.18
63 Assembly Thread trim n button close Assistant Operator 0.65
Total 29.98

 

SMV Summary:

Sewing Helper 7.18
Sewing Machine 22.80
Sewing QI 0.00
Finishing I/M 0.00
Finishing QI 0.00
Poly Helper 0.00
Packing 0.00
Hand Tag 0.00
Total 29.98

Man Power Summary:

Sewing Helper 23
Sewing Machine 65
Sewing QI 0
Finishing I/M 0.00
Finishing QI 0
Poly Helper 0
Packing 0
Hand Tag 0
Total 88

Machine Summary:

SNL Auto 31
4T OL Auto 16
BT 2
1NDL FL 2
SNDL Edg Cutter 3
SNL-VT 3
DNL Lock Switch Auto 2
Fusing M/C 1

Line Balancing Graph:

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